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28 Mar
Published:
28 March, 2017
Categorie:
Hot Bar Soldering - Engineering

Engineering 1

 Engineering

Example for construction of a Hot Bar Soldering system.

In-line system with one station for flux application and two Hot Bar Soldering stations with 3 soldering heads each.

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22 Mar
Published:
22 March, 2017
Categorie:
Hot Bar Soldering - Product Jigs

Example 4

Example 4

Product jig with assembly fixture for the soldering of an LCD-connection flex on a PCB.

Placing in of the PCB and the display (incl. housing), adjusting of the flex in x-axis and following Hot Bar Soldering of the connection.

After the soldering process the display and the housing are moved onto the PCB and snapped into place.

After the assembling process the fixture can be opened and the product can be removed.


16 Mar
Published:
16 March, 2017
Categorie:
Hot Bar Soldering - Standard-Systems

Hot Bar Soldering System

Hot Bar Soldering System

Hot Bar Soldering System with automatic rotary table (Desktop-edition).

Diameter of turntable: 330mm.

On the turntable of the system there are mounting possibilities for 2 product jigs.

Simultanous loading / unloading and soldering.

The turntable is actuated by a drive wheel, launched by a two-handed release.

The turntable is locked automatically and the Hot Bar Soldering process is initiated.

The system enclosure is available in different versions (e.g. ESD acryl glass or profile enclosure with safety door).

Semi-gimballed suspension of the soldering bar for best possible co-planar pressure of the soldering bar on the solder joint (for the soldering of plane solder joints).

Precise linear guide for stranded wire- or cable solderings. Adjustable pressure for both options.


Quick-change system for soldering bars with plug-in connector and mounting device on a pneumatic lifting unit. Change of the soldering bar in <2min.

Active air cooling of the soldering bar at the end of a soldering process.

Duplicate design of temperature control system, incorporating redundancy, with additional thermocouple at the soldering bar.

Complex monitoring capabilities of the programmed soldering profile.

The system control is via a standard PLC with control panel.

Customized adjustments, the integration of additional functions and controls of additional processes can be easily implemented.

Various setting parameters, e.g. heating profile, heating times, heating temperatures, temperature gradients, cooling process, lifting temperature, storing of different product and parameter settings, different quantity-, cycle- and OK/NOK counters, automatic calibration for new soldering bars etc.

 


08 Mar
Published:
08 March, 2017
Categorie:
Hot Bar Soldering - Standard-Systems

BL40i Rotary Table 1

 BL40i Rotary Table 1

Hot Bar Soldering System with automatic rotary table (Desktop-edition).

Diameter of turntable: 330mm.

On the turntable of the system there are mounting possibilities for 2 product jigs.

Simultanous loading / unloading and soldering. The turntable is actuated by a drive wheel, launched by a two-handed release.

The turntable is locked automatically and the Hot Bar Soldering process is initiated.

The system enclosure is available in different versions (e.g. ESD acryl glass or profile enclosure with safety door).

Semi-gimballed suspension of the soldering bar for best possible co-planar pressure of the soldering bar on the solder joint (for the soldering of plane solder joints).

Precise linear guide for stranded wire- or cable solderings. Adjustable pressure for both options.

Quick-change system for soldering bars with plug-in connector and mounting device on a pneumatic lifting unit. Change of the soldering bar in <2min.

Active air cooling of the soldering bar at the end of a soldering process.

Duplicate design of temperature control system, incorporating redundancy, with additional thermocouple at the soldering bar.

Complex monitoring capabilities of the programmed soldering profile.

The system control is via a standard PLC with control panel.

Customized adjustments, the integration of additional functions and controls of additional processes can be easily implemented.


Various setting parameters, e.g. heating profile, heating times, heating temperatures, temperature gradients, cooling process, lifting temperature, storing of different product and parameter settings, different quantity-, cycle- and OK/NOK counters, automatic calibration for new soldering bars etc.

For the standard system, numerous additional functions are available:

Customized product jigs.

Permanent force measurement and -monitoring of the soldering process.

Path measurement system for measuring the height of parts and the sinking results.

Flux application systems (manual and automatic).

Camera and monitor to support the operator.

Data communication and data storage of all parameters and measured values in the soldering process.

Components for remote maintenance to grant our technicians access to the PLC control for diagnostics and programming.

Automatic Kapton foil feeder.

Integrated automatic cleaning station for the soldering bar.

Measurement dummies for reproducible measuring of temperature, path and force (for machine capability studies, cmk/cpk-evaluation).

Necessary compressed air supply: 5 Bar, Emergency-Stop function, CE mark of conformity.


03 Mar
Published:
03 March, 2017
Categorie:
Hot Bar Soldering - Standard-Systems

BL40i - Sliding Table 1

Sliding Table

Hot Bar Soldering System with automatic rotary table (Desktop-edition).

Diameter of turntable: 330mm.

On the turntable of the system there are mounting possibilities for 2 product jigs.

Simultanous loading / unloading and soldering.

The turntable is actuated by a drive wheel, launched by a two-handed release.

The turntable is locked automatically and the Hot Bar Soldering process is initiated.

The system enclosure is available in different versions (e.g. ESD acryl glass or profile enclosure with safety door).

Semi-gimballed suspension of the soldering bar for best possible co-planar pressure of the soldering bar on the solder joint (for the soldering of plane solder joints).

Precise linear guide for stranded wire- or cable solderings. Adjustable pressure for both options.

Quick-change system for soldering bars with plug-in connector and mounting device on a pneumatic lifting unit. Change of the soldering bar in <2min.

Active air cooling of the soldering bar at the end of a soldering process.

Duplicate design of temperature control system, incorporating redundancy, with additional thermocouple at the soldering bar.

Complex monitoring capabilities of the programmed soldering profile.

The system control is via a standard PLC with control panel.

Customized adjustments, the integration of additional functions and controls of additional processes can be easily implemented.


29 Apr
Published:
29 April, 2014
Categorie:
Hot Bar Soldering - Customized Solutions

Hot Bar Soldering System with 3 working Stations

Hot Bar Soldering System with 3 working Stations

Hot Bar Soldering System, Inline design with 3 working stations Adaption to an Asys linear transport system.

 

Transport of product jigs is from left to right with automatic indexing of the carriers. The products that are placed on the carriers are fluxed with our patentedFlux-Applicator in station 1.

 

A defined amount of flux is applied automatically onto the solder joints in a reliable process.

 

Flux application is done within a few seconds. Thus two Hot Bar Soldering stations can follow one flux station. Both of the two following Hot Bar Soldering Stations are equipped with 3 soldering bars each.

 

Each soldering bar is controlled separately by the control PLC and, therefore, can be set up differently according to product specifications.


14 Feb
Published:
14 February, 2014
Categorie:
Hot Bar Soldering - Product Jigs

Hot Bar Soldering - Product Jig Example

Product jig with assembly fixture for the soldering of an LCD-connection flex on a PCB.

Product jig with assembly fixture for the soldering of an LCD-connection flex on a PCB.

 

Placing in of the PCB and the display (incl. housing), adjusting of the flex in x-axis and following Hot Bar Soldering of the connection.

 

After the soldering process the display and the housing are moved onto the PCB and snapped into place.

 

After the assembling process the fixture can be opened and the product can be removed.

 


14 Feb
Published:
14 February, 2014
Categorie:
Hot Bar Soldering - Engineering

Example for construction of a Hot Bar Soldering system

Example for construction of a Hot Bar Soldering system. In-line system with one station for flux application and two Hot Bar Soldering stations with 3 soldering heads each.

Example for construction of a Hot Bar Soldering system.

 

In-line system with one station for flux application and two Hot Bar Soldering stations with 3 soldering heads each.